AY2700 2700kW Yuchai V16 Heavy Duty Diesel Generator

1. Product Overview

The AY2700 ultra-large heavy-duty diesel generator set is Aike Power flagship high-power industrial unit, equipped with original Guangxi Yuchai YC16VC4500-D30 V-type 16-cylinder diesel engine. It delivers stable 2700kW continuous prime power and 3000kW emergency standby power at constant 1500r/min speed, built for 24/7 full-load heavy industrial operation.

This ultra-wide heavy genset adopts 105.56L super large displacement V16 engine with turbocharged intercooled intake system, dual optional HPCR high-pressure common rail / EUP electronic unit fuel injection systems, strong load impact resistance, excellent stability under fluctuating heavy loads. Standard SAE00# flywheel housing + SAE21” flywheel universal interface, compatible with all international mainstream high-power brushless alternators.

We support full free customization of Deepsea & ComAp parallel generator control system, open frame ultra-wide heavy skid standard structure, optional silent container, explosion-proof cabin, mobile skid-mounted trailer for large power stations, mining zones, oilfield projects, mega manufacturing factories in power-short Middle East, Africa & Southeast Asia countries.

All AY2700 units complete 72-hour full-load factory aging test, pass ISO 8528 & CE international power equipment certification, complete tender technical documents and export clearance certificates provided for global EPC power engineering contractors.

2. Core Competitive Advantages

2.1 Yuchai V16 Super Large Displacement Heavy-Duty Engine

• V-type 16 cylinder layout, total displacement 105.56L, bore 200mm × stroke 210mm, ultra-large combustion chamber for heavy sudden load impact
• Turbocharged & air-water intercooled intake, sufficient air supply for long-hour full-load running without power attenuation
• Dual fuel system optional: HPCR / EUP electronic injection, flexible match different fuel quality in global remote industrial sites
• Reinforced high-rigidity engine block, low vibration, low noise, long service cycle, global Yuchai spare parts supply network
• Engine output 3010kW prime / 3311kW standby, sufficient power margin to guarantee genset stable 2700kW net continuous output

2.2 Ultra-Wide Heavy Integrated Base Frame, Heavy Load Adaptation

Custom ultra-wide heavy-duty steel skid with multi-point built-in vibration isolators, specially designed for AY2700 large unit, effectively eliminate long-hour heavy operation vibration damage to alternator and control components. Suitable fixed installation for centralized indoor power station energy centers.

2.3 Free Matching Global Top Intelligent Control Brands

Customizable control system for large multi-unit power station synchronous parallel:

1. Deepsea Series: DSE6020 single unit AMF, DSE8610 up to 32 gensets parallel load sharing
2. ComAp Series: InteliSys large power station centralized monitoring cabinet, MODBUS RS485 remote cloud real-time data

Full protection logic: over speed, low oil pressure, high coolant temp, over voltage, over current, start failure auto shutdown & alarm.

2.4 Universal SAE Standard Interface, Wide Alternator Compatibility

Standard SAE00# flywheel housing + SAE21” flywheel, universal international interface, compatible Stamford, Marathon, Engga, MeccAlte, Aike AK series all high-power brushless alternators, meet different project budget & certification demands.

2.5 Harsh Global Environment Customization Support

• Standard 40℃ matched cooling radiator, upgradeable 50℃ ultra-high temp cooling system for desert oilfield & mining sites
• Optional multi-stage heavy-duty air filter for high-dust Africa mining areas
• Salt spray anti-corrosion coating for coastal industrial parks
• Water/oil preheater kit for low-temperature northern projects
• Full silent container enclosure for urban large commercial power stations

2.6 Ideal For Large-Scale Off-Grid Prime Power

Solve long-hour continuous power demand of mega industrial zones, mine clusters, oilfield central power stations without municipal grid access, reduce multi-small genset parallel management cost, single unit high power output simplify power station layout design.

3 Full Technical Parameter Table

3.1 Complete AY2700 Genset Overall Specs

Item	Technical Parameter
Model	AY2700 Ultra-Wide Heavy Diesel Generator Set
Genset Prime Power	2700kW (3375kVA)
Genset Standby Power	3000kW (3750kVA)
Rated Rotational Speed	1500 r/min
Frequency	50Hz (60Hz customized available)
Power Factor	0.8 lagging
Standard Ambient Temp	≤40℃ (50℃ high temp radiator optional)
Standard Structure	Ultra-wide open heavy skid frame
Optional Structure	Silent container / Explosion-proof power cabin / Mobile trailer

3.2 Yuchai YC16VC4500-D30 V16 Engine Parameters

Item	Specification
Engine Model	YC16VC4500-D30
Cylinder Layout	V-type 16 Cylinders
Bore × Stroke	200mm × 210mm
Total Displacement	105.56 L
Intake Mode	Turbocharged & Intercooled
Fuel Injection System	HPCR High Pressure Common Rail / EUP Electronic Unit Pump (Dual Optional)
Engine Prime Power	3010kW
Engine Standby Power	3311kW
Flywheel Housing Standard	SAE00#
Flywheel Specification	SAE21″
Operation Fuel	Industrial diesel fuel

3.3 Matching Alternator Standard

• Type: Single bearing brushless synchronous alternator, 3 phase 4 wire Y connection
• Insulation Class: H Class, IP23 protection grade
• Steady-state voltage regulation: ≤±1%
• Optional brands: Stamford, Marathon, Engga, MeccAlte, Aike AK high power series

4 Standard & Optional Full Configuration

4.1 Factory Standard Complete Configuration

1. Original Yuchai YC16VC4500-D30 V16 heavy diesel engine
2. High efficiency high-power brushless synchronous alternator
3. Custom ultra-wide heavy steel skid base + multi-point built-in vibration isolators
4. 40℃ matched large flow water cooling radiator + safety fan guard
5. Standard Deepsea DSE6020 AMF intelligent control panel with PMG
6. Heavy-duty dry air filter, industrial large silencer, flexible expansion exhaust pipe
7. 24V starting battery pack, connecting cables, engine preheating system
8. Complete operation manual, factory full-load test report, CE & ISO certification documents

4.2 Custom Optional Upgrade Items

Control System Brands Selection

• Deepsea DSE7320 remote monitoring panel, DSE8610 multi-unit parallel synchronization controller
• ComAp InteliLite single AMF cabinet, InteliSys large power station centralized control system
• ATS auto transfer switch, ABB high current main circuit breaker, remote cloud monitoring module

Harsh Environment Custom Parts

• 50℃ enhanced high temperature cooling system for Middle East desert sites
• Multi-stage heavy dust air filter for Africa mining zones
• Salt spray anti-corrosion paint for coastal industrial projects
• Engine water jacket & oil preheater for cold climate regions

Structure & Outdoor Cabin Custom

• Full sound insulation silent container enclosure for downtown power rooms
• Explosion-proof integrated power cabin for oilfield & chemical plants
• Skid-mounted mobile heavy trailer for scattered remote construction sites

Auxiliary Fuel & Exhaust System

• Large integrated daily fuel tank, automatic fuel filling system
• Exhaust SCR emission treatment kit for EU standard projects

5 Wide Industrial Application Scenarios

5.1 Turnkey Large Power Station

Single AY2700 unit or multiple parallel via DSE8610/ComAp controllers build 10–200MW self-owned power plants for industrial parks, solve long-hour continuous prime power demand in power-short Vietnam, Indonesia, Nigeria, Saudi Arabia. Single large unit reduce parallel control complexity vs multiple small gensets.

5.2 Remote Mining & Mineral Processing Plants

Ultra-wide heavy-duty design adapt high-dust, unstable load mining working conditions, provide stable power for crushing equipment, ventilation, drainage and mining camp living electricity in off-grid Africa, Southeast Asia mineral zones.

5.3 Oil & Gas Field Central Power Supply

Strong anti-load impact performance match oil drilling rigs, extraction equipment fluctuating power demand, support 24/7 non-stop operation for desert and jungle oilfield central energy stations. Check our Heavy generator for Africa & Middle East mining oilfield industry solutions for more details.

5.4 Mega Manufacturing Factory Prime Power

Suitable large steel, chemical, food processing industrial zones as permanent main power supply, stable output under frequent large equipment startup heavy load impact.

5.5 Large Data Center & Commercial Complex Standby Power

3000kW standby emergency power guarantee uninterrupted power for IDC server rooms, airport terminals, super shopping malls and municipal key infrastructure during grid blackout.

6 Frequently Asked Questions

8 Factory Test & International Certification

All AY2700 heavy gensets pass strict 72-hour continuous full-load aging test before shipment, fully comply with global industrial standards:

• Genset standard: ISO 8528:2018, CE power equipment certification
• Diesel engine standard: ISO 3046, BS 5514
• Alternator standard: BS EN 60034, NEMA MG1

Complete factory test report, CO, CIQ export certificate provided for all countries customs clearance and project tender submission.