Aike Power AY1500APG 1500kW Petroleum-Associated Gas Generator Set
Looking for dedicated power equipment to recycle waste petroleum-associated gas at remote oil wells? The Aike Power AY1500APG 1500kW associated petroleum gas generator set is specially engineered for oilfield APG fuel, equipped with original Yuchai YC16VCG series gas engine, featuring unique structural design different from standard pipeline natural gas generators.
Petroleum-associated gas (APG) is a byproduct extracted together with crude oil, mainly composed of methane plus ethane, propane, butane and pentane saturated hydrocarbons. Unlike conventional natural gas with stable clean composition, oilfield associated gas carries oil mist, moisture and pressure fluctuation. AY1500APG adopts reinforced fuel intake and anti-corrosion combustion system to adapt complex APG fuel, widely deployed in oil & gas upstream projects worldwide.
Beyond petroleum-associated gas gensets, Aike Power delivers a full lineup of gas power generation equipment to recycle all kinds of waste combustible gas resources, helping global project owners achieve carbon emission reduction and energy consumption reduction. Our complete natural gas generator series covers natural gas generator sets, coal bed methane generator sets, industrial waste exhaust gas generator sets and biogas generator sets, turning abandoned waste gas into reliable on-site prime power.
What Makes AY1500APG Different From Ordinary Natural Gas Generator Sets
Unique Design Optimized for Complex Associated Petroleum Gas
Standard natural gas generators are designed for clean pipeline methane with stable pressure and low impurity. AY1500APG redevelops key components to match oil well APG features:
- Reinforced gas pretreatment system: Separates crude oil droplets, water and solid particles mixed in associated gas to avoid engine cylinder wear
- Anti-corrosion cylinder liner & valve assembly: Resists trace sulfide impurities commonly contained in oilfield associated gas
- Dynamic gas pressure adaptive control: Automatically adjusts air-fuel ratio under unstable wellhead gas pressure fluctuation
- Low-speed stable combustion structure (1000r/min rated speed): Reduces abnormal shutdown risk caused by variable APG calorific value
- Dual voltage modular design: Low voltage 400V for on-site well facility power; high voltage 10500V for long-distance power transmission to central oil station
Complete Technical Specifications of AY1500APG 1500kW APG Generator Set
Overall Genset Core Parameters
| Parameter | Specification |
|---|---|
| Model | AY1500APG |
| Rated Prime Power | 1500kW |
| Rated Speed | 1000 r/min |
| Frequency | 50 Hz |
| Dual Voltage Option | 400V (Low Pressure LC) / 10500V (High Pressure HC) |
| Matching Engine Model | Yuchai YC16VCG-1500AP5LC (400V) / YC16VCG-1500AP5HC (10.5kV) |
| Overall Dimension (L×W×H) | 8630mm × 2100mm × 2640mm |
| Gross Weight | 27500kg (LC low voltage) / 28000kg (HC high voltage) |
| Fuel Type | Petroleum-associated gas (APG, methane + ethane, propane, butane, pentane mixture) |
| Application Environment | Open-air oilfield, extreme cold & high dust mining sites |
Yuchai YC16VCG Series Engine Core Advantages
- Original Yuchai heavy-duty V-type 16-cylinder gas engine, dedicated for oilfield associated gas
- Low-speed 1000rpm operation, lower mechanical wear, ultra-long overhaul cycle
- Closed-loop electronic air-fuel ratio control, high combustion efficiency for variable APG components
- Integrated water cooling & heavy-duty radiator, stable operation under -40℃ to +45℃ ambient temperature
- Standard multi-protection system: knock protection, over-temperature, low gas pressure, overload auto-shutdown
Two Optional Voltage Configurations for Different Oilfield Demands
- Low Voltage Model AY1500APG-LC (400V / YC16VCG-1500AP5LC): Suitable for small & medium independent well sites, power drilling rigs, separation stations, on-site auxiliary equipment, short-distance power supply within 1km. Lighter gross weight 27500kg, convenient for modular skid installation.
- High Voltage Model AY1500APG-HC (10500V / YC16VCG-1500AP5HC): Designed for large integrated oil fields with scattered well groups, transmits power dozens of kilometers to central power station, reduces cable loss. Equipped with high-voltage brushless alternator, reinforced insulation, total weight 28000kg.
Global Oilfield Successful Project Cases
Explore our track records and global case applications. Aike Power AY1500APG associated gas generators have stable operation records in cold northern Eurasian oilfields and domestic large oil & gas bases:
- Russia: Khanty-Mansi Autonomous Okrug oilfield, Tyumen oil production base (arctic low temperature long-term operation)
- Central Asia: Kazakhstan inland crude oil exploitation site
- China Xinjiang: Korla oil & gas gathering station
- China Shanxi: Coal-bed & associated gas comprehensive power plant
Our on-site engineering team provides full set of gas pretreatment skid, pipeline matching, installation guidance and after-sales maintenance for all cross-border oil projects. Whether you need petroleum-associated gas, coal bed methane or industrial waste gas power generation solutions, we deliver one-stop customized engineering support for global EPC contractors and resource enterprises.
Core Benefits for Oil & Gas Operators
- ✅ Turn waste flared associated gas into free 1500kW prime power, cut diesel fuel procurement cost sharply
- ✅ Special APG customized design, no frequent shutdown or premature damage like standard natural gas gensets
- ✅ Dual low/high voltage options to match small well sites and large central oil stations
- ✅ Yuchai heavy-duty engine, stable performance in extreme cold Russian & Kazakhstan oilfields
- ✅ 1000rpm low-speed design, lower noise, less maintenance frequency, long service life
- ✅ Complete skid-mounted integration, support containerized silent enclosure customization
- ✅ Full spectrum gas power solutions: natural gas, petroleum associated gas, coal bed methane, industrial exhaust gas, biogas generators to realize full waste gas recycling
- ✅ Global one-stop service: pre-sales technical simulation, on-site commissioning, spare parts supply
Wide Application Scenarios
- Crude oil extraction well sites & oil separation stations (Petroleum-associated gas generator)
- Remote northern arctic oilfield projects (Russia, Kazakhstan)
- Oil & gas gathering stations, central power supply plants
- Flare gas recovery power generation projects (Zero Routine Flaring compliance)
- Coal-bed methane comprehensive utilization power stations (Coal bed methane generator)
- Factory waste heat & tail gas recovery projects (Industrial waste exhaust gas generator)
- Livestock farm organic waste power generation (Biogas generator)
- Urban pipeline gas power stations (Natural gas generator set)
- Off-grid industrial oil & gas upstream facilities
Frequently Asked Questions
Q1: What is the difference between AY1500APG APG generator and common natural gas generator?
A1: Ordinary natural gas gensets apply to pure pipeline methane with stable pressure and low impurities. AY1500APG is upgraded for oilfield associated gas mixed with oil mist, water and multi-component alkane; it adds special gas separation, anti-corrosion engine parts and self-adaptive gas pressure control to avoid frequent faults under complex APG fuel. We also develop dedicated structures for coal bed methane, biogas and industrial tail gas to match different gas impurities and pressure characteristics.
Q2: Which voltage model should I choose for my oilfield project?
A2: Select 400V low voltage (LC) for single small well sites with short power transmission distance within 1km. Choose 10500V high voltage (HC) for large scattered oil groups requiring long-distance power delivery to central stations.
Q3: Can this unit work stably in sub-zero cold oilfields like Tyumen, Russia?
A3: Yes. We support optional engine water jacket preheater, cabin thermal insulation and anti-freeze cooling system, ensuring reliable startup and continuous operation under -40℃ extreme low temperature. The same cold-resistant design is also available for our coal bed methane and natural gas generator sets.
Q4: Is parallel operation available for multiple AY1500APG units?
A4: Optional intelligent parallel control panel supports synchronous operation of multiple 1500kW APG gensets to meet large total load demand of super-scale oil fields. Parallel system is compatible across our full gas generator series including biogas and industrial waste gas units.
Q5: What supporting accessories can be matched with AY1500APG?
A5: Customizable gas filtration & dehydration skid, container silent canopy, ATS auto transfer switch, remote monitoring system, parallel cabinet, cold-proof thermal insulation enclosure. All accessories are interchangeable for our natural gas, coal bed methane and biogas generator series.
Full Range Waste Gas Power Generation Equipment for Emission Reduction & Energy Saving
Aike Power manufactures a complete lineup of gas generator sets to fully utilize various low-carbon waste energy sources for industrial and mining projects, helping clients cut energy costs and meet global carbon reduction targets. Our product portfolio covers five core gas power generation series:
- Natural gas generator sets for urban pipeline gas and gas station power supply
- Petroleum-associated gas generator sets (AY1500APG series) exclusively for oilfield wellhead waste gas recovery
- Coal bed methane generator sets for coal mine underground gas utilization
- Industrial waste exhaust gas generator sets for steel, chemical, coking plant tail gas recycling
- Biogas generator sets for livestock farms, landfill and organic waste fermentation gas power generation
All series adopt customized gas pretreatment systems and dedicated gas engines matching respective fuel composition, converting previously flared or discarded waste gas into stable, low-cost prime power, realizing dual benefits of energy conservation and pollutant emission reduction for all types of industrial, mining and agricultural projects.
Get Custom Technical Solution & Exact Price for AY1500APG 1500kW Oilfield Associated Gas Generator
Submit your project details to our oil & gas power engineering team for 24-hour professional reply:
1. Oilfield location & ambient temperature range | 2. Required voltage (400V low / 10.5kV high) | 3. Daily APG gas output & gas composition data | 4. Auxiliary accessories demand (container, parallel cabinet, preheater etc.)
We provide free technical drawing, gas matching simulation report, global sea freight plan and bulk distributor discount. OEM & ODM customized service available for international oil EPC contractors. If you have demand for natural gas, coal bed methane, industrial waste gas or biogas generator sets for other resource projects, our technical team can offer matched integrated power generation solutions with full emission reduction design.
Reviews
There are no reviews yet.